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Produce Grower Magazine: Rooftop Empire

This full article by Mike Zawaki was published by Produce Grower in April 2024

Produce GrowerFor greenhouse growers, the siren song of growth and expansion is undeniable. It whispers increased yields, broader markets and greater financial stability. But like any seductive melody, it masks a treacherous undertow. While brimming with potential, challenges lurk unseen, ready to overwhelm with complexities, resource strains and logistical nightmares.

(Photo Above- Gotham Greens CEO Viraj Puri, copyright Gotham Greens) 

A fundamental entrepreneurial principle, especially relevant for greenhouse growers, is that expansion should be a deliberate strategic decision, not solely a reaction to opportunity. This principle rings true for Brooklyn, New York-based Gotham Greens, which has navigated numerous recent expansion projects with calculated precision. Led by the visionary leadership of co-founders Viraj Puri (CEO) and Eric Haley (CFO) and Chief Greenhouse Officer Jenn Frymark and supported by a dedicated internal team of horticulture pros, Gotham Greens carefully examined every expansion challenge and established effective best practices. This has empowered the grower to overcome the complexities of a revolutionary way of growing and providing fresh produce in the U.S.

Today, Gotham Greens is synonymous with urban agriculture and cutting-edge, sustainable growing practices, and its growth and expansion wouldn’t be done justice without highlighting its rapid ascent in the greenhouse grower market.

Its legacy is rooted in the heart of Brooklyn, New York, an urban, culturally diverse foodie paradise. In 2009, Puri and Haley collaborated on a shared dream to provide fresh, pesticide-free, sustainably grown produce directly to local communities. Two years later, the vision materialized on a Greenpoint neighborhood rooftop with Gotham Greens’ first 15,000-square-foot soilless hydroponic greenhouse, marking a milestone in traditional farming. At its heart, this revolutionary model addressed long-held agricultural challenges — how to overcome long distances, mitigate environmental impact and provide greater access to fresh, locally produced foods.

Continue Reading From Produce Grower…

Indoor Ag Revolution: Citi’s Adam Bergman Shares Strategies For Growth, Sustainability

In this Q&A following his keynote address at last week’s Indoor Ag-Con 2024, “Indoor Farming – The Next Revolution In Agriculture,” Adam Bergman, Global Head of AgTech Investment Banking for Citi, sheds light on the promising trajectory of indoor farming despite the challenges encountered in 2023. He discusses the pivotal role of technology, financial strategies, crop diversification, funding opportunities, and strategic partnerships in propelling the indoor farming sector towards a sustainable and prosperous future.

Q: In your keynote, you talked about the promising future of indoor farming despite setbacks in 2023.  Can you elaborate on specific strategies and/or innovations that you believe will drive the rapid growth of indoor farming, especially in the context of the mega trends of food security, sustainability, and health & nutrition?

A: Food security, sustainable food systems, and health & nutrition are the biggest drivers of indoor farming. Food security initially spurred on indoor farming because of the supply chain disruptions caused by the Covid pandemic and Russia’s invasion of Ukraine. As a result,  the trend toward food globalization that started following World War II has gone into reverse. In the past few years, a growing number of countries, especially those in the Gulf Cooperation Council (GCC) that generated a huge amount of money during a period of high energy costs, speak more about food self-sufficiency and the role of indoor farming. Indoor farming is attractive to the GCC, because they do not have enough arable land and/or an optimal climate to grow outdoors.

As climate change persists, conditions are getting harsher for outdoor farmers, who are forced to deal with increasing weather volatility. Additionally, the global population is expected to reach 10 billion by 2050, which will necessitate roughly a 50% increase in the amount of food produced. Farmers, working with governments and NGOs around the globe, are going to need to figure out how to grow more with similar or fewer resources (chemical fertilizers, crop chemicals & pesticides, land, and water). Since indoor farms typically don’t use chemical fertilizers, crop chemicals or pesticides, and use significantly less land and water, they are a better solution for more environmentally sustainable agriculture.

The consumer also plays a key role in the food system. Previously, consumers were frequently beholden to CPG companies and retailers to purchase food. However, there have been significant changes in how consumers, particularly in the developed world, purchase food (direct-to-consumer, online purchases, food delivery, and meal kits), which is disintermediating many incumbents. Gen Z and Millennials especially are pushing back against industrial agriculture, which has played a large part in the ecological harm to soil and contamination of ground water, lakes, rivers, streams, and oceans, as well as damaging human health, as obesity rates have soared globally. Today, more consumers are demanding fresher, healthier and more nutritious foods that is grown sustainably. Indoor farms can be built on sites close to population centers, one advantage of which is having a much shorter supply chain.  Consumers can buy produce that lasts longer before spoiling and indoor farmers can grow products for taste, texture, and nutrient density rather than yield and logistics, which are priority for outdoor farmers shipping across North America or around the globe. In total, these three mega trends of food security, sustainable food systems and health & nutrition are poised to have a significant impact in accelerating on the growth of indoor farming globally.

Q:  Your extensive experience in Clean Energy Transition and AgTech investment banking positions you at the intersection of technology innovation and climate change.  How do you envision technology advancements influencing the future of indoor farming, and what role can financial institutions play in supporting these technological innovations for sustainable growth? 

A: Innovations in the greenhouse sector have accelerated over the past 150 years, with automation & robotics, building materials, digitization, more efficient water usage and improved energy efficiency all driving progress recently. The vertical farming sector is poised for similar transformational changes as LED light technology advances, and seed genetics are optimized to grow plants under various light spectrums. Once more indoor farms get to a point where key risks have been mitigated (financial performance, including positive EBITDA, multiple farms operating at full capacity, project developers with a strong track-record, and customer off-take agreements), financial institutions can play a significant role in financing new indoor farms, similar to the role they played in the growth of solar and wind projects. Once bankruptcy risks for indoor farming companies and projects are substantially reduced, opportunities will open up for project finance with 70+% debt to develop indoor farming and cheaper capital from insurance companies and pension funds looking for strong, long-term cash-flowing entities.

Q: In your presentation, you touched on the expansion of crop production into areas like  higher-margin produce, pharmaceuticals and specialty ingredients.  Could you provide insights into strategic considerations for indoor farmers looking to diversify their crop portfolios, and what opportunities you foresee in these emerging markets?

One of the challenges many vertical farming companies face is high production costs. This is mainly due to limited production capacity and high capital expense and operation costs currently. As vertical farms continue to struggle to be cost competitive with outdoor grown produce and many greenhouses, it is extremely important to diversify away from leafy greens to grow other products that command higher prices. This is similar to the biofuels sector two decades ago, when various companies decided to compete against the commoditized fuel sector rather than specialty chemicals, which could be sold at a much higher price point. Those companies that tried to compete against commoditized fuels frequently went bankrupt as they were capital intensive and did not have the requisite scale or cost structure to be economic.  Only those companies that focused on specialty chemicals were able to achieve a cost structure that made economic sense and, as they expanded and optimized production, were able to reduce costs and become cost competitive with more commoditized end-markets.  Based on the trends I have seen, I believe the same thing will occur with vertical farms, which should look to provide a variety of products that can be sold at higher prices (berries, coffee, forestry, pharmaceuticals, specialty ingredients), and ultimately to achieve economies of scale and drive costs down.

Q: In the context of securing funding for sustainable growth in the indoor farming sector, you mentioned leveraging the USDA loan program and other non-dilutive sources of capital.  Can you offer practical advice for businesses in the CEA industry on accessing these funding opportunities and navigating the financial landscape successfully?

The equity capital markets remain extremely challenging for most early- and growth-stage companies, with the traditional debt markets available for only a few of the largest, most profitable indoor farming companies. In challenging capital markets, it is more important that companies look for creative non-dilutive sources of capital. The two areas that show the most promise are government grants and government-backed loans. To this end, several companies have been able to secure state and local incentives to build new indoor farms in various locations throughout the US. Additionally, a growing number of indoor farming companies have accessed USDA loan guarantees. The advantage of loans associated with the USDA is they typically come at lower interest rates and frequently have lower covenants. Capital will remain one of the biggest obstacles for expanding indoor farming operations throughout North America and the rest of the world.

Q:  Strategic partnerships play a key role in the success  of companies in the indoor farming sector.  From your perspective, how can companies best approach and establish meaningful collaborations with partners like crop input providers, suppliers, retailers and others  to drive innovation and overcome challenges?

A: Like many highly capital-intensive growth sectors, indoor farming faces challenges in validating their business as a prerequisite to accessing capital, both equity and debt. In particularly difficult capital markets, strategic partners provide a means of validation for investors. It is also equally important to establish relationships with key customers, both food service and retailers. Finally, to be an attractive to potential investors, indoor farming companies need to be able to answer the following questions posed by investors:

1) What is your proof that you can build an indoor farm and scale production?

2) Are there consumers who want to buy your products?

3) Will consumers buy your products at a price where you can generate positive gross profit and EBITDA margins?

Those companies with positive answers will find an increasing amount of capital availability for growth, whereas those that struggle, particularly to generate positive financial metrics, will find sources of capital limited.

Indoor Ag Con 2024 Boosts Worldwide Attendance At Largest Event To Date

16% Attendance Increase For Las Vegas March 11-12, 2024 Event That Drew CEA Industry Members from 49 U.S. States, 31 Countries

(MARCH 18, 2024) — Indoor Ag-Con marked its 11th edition with increases in attendee and exhibitor participation for its March 11-12, 2024 run at Caesars Forum Las Vegas. The exhibiting company roster grew by 54% with a sold-out show floor featuring 207 companies in 287 booths vs. 134 companies in 174 booths for 2023. Attendance saw a 16% increase over 2023 with 1584 attendees from 49 states, the District of Columbia and US territories, as well as 31 other countries. Attendees included C-level execs and other decision-makers involved with every sector of controlled environment agriculture — grower/operators, investors, tech providers, start-ups, academia, government, real estate developers, food service retail, suppliers and more.

For the third year, Indoor Ag-Con once again co-located with the National Grocers Association (NGA) Show, attracting 146 attendees from that event to the Indoor Ag-Con expo floor — taking the total attendance number over the 1700 mark.

“Every year our speakers, exhibitors and attendees from across the country and globe look forward to Indoor Ag-Con as it brings together our industry as a community to hold important discussions on timely topics and show off what’s new in indoor agriculture,” said Brian Sullivan, CEO, Indoor Ag-Con. “This year we experienced record exhibitor growth and attracted companies and attendees from 35 countries to our global event. Next year, we are moving to a new location providing more expo and meeting space as we continue to grow with this ever-evolving industry.”

Among the 11th Annual Edition highlights:

indoor ag-con 2025Keynote Sessions
Each year, Indoor Ag-Con features three inspiring Keynotes and this year’s all-star speakers included Paul Sellew, Founder and CEO of Little Leaf Farms. A mid-morning keynote on day one, “Leader Insights: Charting the Future Landscape of Controlled Environment Agriculture”, was  led by industry veterans Moderator, Daniel Malech, Board Chair, SVP CEA Alliance for Plenty, Jim DiMenna, President of Red Sun Farms, Viraj Puri, Co-Founder and CEO of Gotham Greens, and Matt Ryan, CEO of Soli Organic. Adam Bergman, Managing Director, Clean Energy Transition Group, Global Head of AgTech for Citi, delivered the day two morning keynote address.

Indoor Ag-Con 2025Educational Tracks & Expo Floor Theater Panel Discussions
The Conference features two jam-packed days of educational and insightful sessions from 90+ speakers in four tracks including Planning & Operations, Grower, Cultivating Possibilities and NEW this year, the Cannabis track.

Sold Out Expo Floor
In 2024, the Expo Hall grew and expanded boasting 207 world-class companies in 287 Booths that showcased the most cutting-edge technologies, products and services in the indoor agriculture industry from lighting and control systems to substrates, equipment, irrigation systems.

Networking Opportunities
Daily lunches and an afternoon cocktail reception on the expo floor expanded the show’s networking opportunities.

Indoor Ag-Con |Philips VIP Welcome Party
Back by popular demand, Philips Horticulture LED Solutions teamed up once again with Indoor Ag-Con to tee-up the 2024 edition with a VIP Welcome Par-tee on Sunday evening, March 10 at Topgolf Las Vegas.  Indoor Ag-Con conference speakers and other industry VIPs came together for an incredible evening of golf, networking, cocktails, food, music and fun – all compliments of Philips LED Horticultural Lighting.

Looking ahead, Indoor Ag-Con Las Vegas will move to the Westgate Las Vegas for its March 11-12, 2025 edition.  The new location provides additional expo floor and meeting room space to accommodate the event’s steady growth.

For more information, please visit www.indoor.ag.

ABOUT:

Founded in 2013, Indoor Ag-Con has emerged as the largest trade show and conference for vertical farming | greenhouse |controlled environment agriculture. Its events are crop-agnostic and touch all sectors of the business, covering produce, legal cannabis | hemp, alternate protein and non-food crops. More information, visit www.indoor.ag.

 

 

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The Center of Excellence for Indoor Agriculture Announces Partnership With Microclimates, Inc.

The Center of Excellence for Indoor Agriculture, a U.S. based company that supports the growth of the vertical farming and greenhouse industry, announced a partnership with Microclimates, a software development company that provides farms with a platform that offers monitoring, control, data analytics and automation to growers.

The new partnership is designed to assist growers from start-up to farm-build to continued operations. The Center brings its business planning, financial analysis, venture strategy and farm operations assessment expertise to the partnership. Microclimates brings its expertise in platform development and software solutions for lighting, climate, fertigation, irrigation, layered mapping and energy management to the partnership. Together they offer clients a robust set of solutions for indoor farm development and growth.

Eric W. Stein, Ph.D., founder and Executive Director of the Center of Excellence notes, “We are delighted to work with Neda Vaseghi and Loren West at Microclimates. They have built a robust and easy-to-use software platform that helps indoor growers to succeed. One of the challenges for growers is to operate a farm in an efficient and sustainable way in order to achieve profitability. Their solution provides a high level of monitoring, control, and automation at an affordable price point.”

Neda Vaseghi, CEO and co-founder of Microclimates says, “We are thrilled to be partnering with the Center of Excellence and Dr. Eric Stein. His unparalleled expertise in indoor agriculture, technology innovation, and sustainable practices perfectly complements our mission to revolutionize CEA. With Dr. Stein’s visionary leadership and our commitment to cutting-edge environmental automation, supported by integration of silos and hardware- agnostic approach, we are poised to unlock new possibilities and drive transformative impact in the agriculture industry. Together, we look forward to shaping a more efficient, sustainable, and resilient future for growers.”

About The Center: The Center of Excellence for Indoor Agriculture provides business expertise and analytical advisory services to investors, entrepreneurs, industry partners, and community organizers to de-risk the process of building sustainable and profitable indoor vertical farms and greenhouses. Services include strategy, due diligence, economic and technical feasibility analysis, market research and analysis, operations assessment, sustainable methods, training and development. The Center and its partners offer indoor farm design solutions based on sustainable architectural design and optimal operations management principles. As the first U.S.-based Center of Excellence dedicated to indoor farming, it promotes best practices, benchmarking, best in class solutions and research. The Center is located in the Philadelphia metro region.

About Microclimates, Inc. Microclimates is a software company that offers a platform for monitoring, control, automation, and data analytics for various aspects of controlled environment agriculture (CEA), including lighting, climate (HVAC), watering, nutrient dosing, energy monitoring, and maps. Its solution aims to address the current scenario where most CEA systems operate independently, functioning as isolated entities. The Microclimates platform seamlessly unifies monitoring & control systems, while providing a hardware- agnostic model. This integration provides users with a centralized software interface, simplifying management by reducing the number of controllers to oversee. Additionally, it brings about cost savings through labor reduction, mitigates risks associated with the use of multiple control systems, harmonizes data across various components, and facilitates informed, data-driven decision-making for operators.

Nourse Farms Continues to Lead the North American Berry Propagation Industry, Adopting New Tissue Culture Production Technology

John Place Nourse Farms
John Place, Nourse Farms CEO

For over 90 years, Nourse Farms (Indoor Ag-Con 2024 Booth 317) has remained steadfast in its commitment to providing growers with high-quality, virus-indexed, highly productive plants grown using the best possible practices. This commitment drives Nourse Farms to stay on the cutting edge of the latest developments in the industry.

To amplify Nourse Farms’ commitment to innovation, the North American berry plant propagator is embarking on an exciting journey in 2024. Later this year, Nourse Farms will open the 15-acre North Carolina greenhouse it acquired last year. Additionally, Nourse Farms expects to open a modern tissue culture lab and a seven-acre greenhouse for foundation material in Massachusetts.

Nourse Farms expects to open a modern tissue culture lab and a seven-acre greenhouse for foundation material in Massachusetts later this year.
Nourse Farms expects to open a modern tissue culture lab and a seven-acre greenhouse for foundation material in Massachusetts later this year.

Striving for a new era of excellence in tissue culture production, Nourse Farms’ modern tissue culture lab will include automated tissue culture planters developed and manufactured by Viscon, in close collaboration with ISO Group. The automated tissue culture planters are a tremendous breakthrough for growers, redefining and elevating production while operating in a sterile environment, resulting in increased quality products.

“Tissue culture has been the cornerstone of what we do for decades, so strategic investments in technology and advancements in this part of our operation are not only ideal but necessary,” said Nourse Farms CEO John Place. “With the exciting addition of Viscon’s automated tissue culture planters to our operation, we expect that we will see a significant increase in our production and efficiency.”

This innovative system meticulously transplants individual plants at a predetermined position and depth in the agar, ensuring higher explant quality and improved growth uniformity. The planter includes advanced gripper technology that prioritizes precision and certifies minimal physical plant damage. The automated planter features in-place tool sterilization and automatically sterilizes between transplant batches. Safeguarding sterility reduces the contamination risk seen in manual plant handling.

Nourse Farms’ modern tissue culture lab will include automated tissue culture planters developed and manufactured by Viscon, in close collaboration with ISO Group.
Nourse Farms’ modern tissue culture lab will include automated tissue culture planters developed and manufactured by Viscon, in close collaboration with ISO Group.

By adopting Viscon’s technology, Nourse Farms expects operational efficiency and control to strengthen due to enhanced traceability software that will capture data to help inform process decisions. The software uses barcoding technology that automatically tracks and traces plants in cups. This operation will allow Nourse Farms to monitor and accurately trace plants to the original plant material. By capturing this data, the growers can make informed plant production decisions based on production numbers, multiplication rates, material losses, and location status.

By utilizing this system, Nourse Farms’ skilled lab technicians can focus on preparing and cutting the plants for transplanting.

“This is a transformative time for growers and Nourse Farms is passionate about being at the forefront of implementing modern growing practices,” said Place. “We might be over 90 years old, but we’ve only just begun. We are proud to continue leading the North American berry propagation industry and look forward to what will come out of our new modern tissue culture lab.”

About Nourse Farms

For over 90 years, Nourse Farms has produced and sold premium quality small fruit plants to national and international commercial fruit growers, home gardeners, and resellers. Nourse Farms’ commitment to providing customers with virus-indexed, highly productive plants drives the organization to stay on the cutting edge of the latest developments in the industry. By identifying and testing new varieties and growing techniques, Nourse Farms stands behind its promise to deliver quality. What was once a strawberry nursery serving local growers has grown to be an internationally recognized soft fruit nursery selling strawberry, raspberry, blueberry, and blackberry plants. For more information about Nourse Farms, visit NourseFarms.com.

Industry Leaders From Gotham Greens, Plenty, Red Sun Farms, Soli Organic Join Keynote Line-Up For Indoor Ag-Con Las Vegas 2024

Top Execs Share Insights on  Future Landscape of Controlled Environment Agriculture

Indoor Ag-Con is excited to announce its third keynote address, “Leader Insights: Charting the Future Landscape of Controlled Environment Agriculture,” led by industry veterans on Monday, March 11 at 11am. The keynote will feature Moderator, Daniel Malech, Board Chair of the CEA Alliance and SVP, Plenty, Jim DiMenna, President of Red Sun Farms, Viraj Puri, Co-Founder and CEO of Gotham Greens, and Matt Ryan, CEO of Soli Organic.

In this compelling keynote presentation, attendees will discover the foresight from industry leaders as they share their predictions, strategies, and unique perspectives on the emerging trends that will shape the landscape of controlled environment agriculture. Attendees will gain valuable insights to stay ahead in this dynamic field and be part of the conversation that is charting the course for the future of sustainable and innovative food production.

This panel joins the Indoor Ag-Con 2024 headliner keynote line-up, which also includes the opening morning kick-off session with Paul Sellew, CEO, Little Leaf Farms and the day two morning keynote from Adam Bergman, Global Head of Agtech for Citi. These all-star leaders and keynotes will engage and inspire attendees.

“We are excited to bring this panel of CEA industry leaders to our keynote stage to offer insider tips and predictions shaped by real world experience. The keynote will provide key takeaways about the future of indoor agriculture, as it holds tremendous promise as a sustainable solution to the challenges posed by traditional farming methods,” said Brian Sullivan, CEO, Indoor Ag-Con.

In addition to Indoor Ag-Con’s Keynotes, the event will feature educational panels, sessions and other presentation formats aligned in several Conference tracks.  Attendees will also enjoy quality networking events and explore an expanded expo floor bringing together 200+ suppliers and service providers representing the top names and emerging leaders in the controlled environment agriculture sector. For more information on the full line-up of sessions, exhibitors and events, please visit www.indoor.ag.

Daniel Malech, Board Chair, CEA Alliance & SVP, Plenty

Dan chairs the Board of Directors of indoor agriculture trade association the CEA Alliance, with a focus on developing category-wide metrics and guidelines as well as policy advocacy.  Dan is also the SVP of Strategy & General Counsel at Plenty, where he oversees corporate strategy, legal, compliance, government affairs and sustainability. His work helps drive scale for the indoor vertical farming company, including structuring and closing on multiple industry-leading strategic partnerships and financing rounds.

Jim DiMenna, Red Sun Farms

Jim DiMenna is the President of Red Sun Farms, one of the largest vertically integrated high-tech greenhouse vegetable growers with ownership of each stage of the process; seed selection, to plant growth, to harvesting, packaging and distribution. Red Sun Farms has over 800 acres throughout Mexico, USA and Canada. Born and raised in Leamington Ontario, the produce business has always been a part of Jim’s  life. As a teen, he worked his way up from the packing room into sales and marketing before starting his own firm J-D Marketing in 1990. In 2001, Jim formed JEMD International along with Golden Jem Farms, to meet the industry call for better direct-line connections between the retailers, distributors and growers. In 2008, Jem D International merged with Agricola El Rosal, and was rebranded as Red Sun Farms.

Viraj Puri, Gotham Greens

Viraj Puri co-founded Gotham Greens, a pioneer in indoor agriculture and a leading fresh food company. A Certified B Corporation™, Gotham Greens farms with the future in mind, delivering long-lasting and delicious leafy greens, herbs, salad kits, salad dressings, dips and cooking sauces all year round to retail, restaurant and foodservice customers. Over the past decade under Viraj’s leadership, Gotham Greens has grown to be one of the largest and most commercially successful indoor farming companies in the world with more than 500 employees and 13 high-tech greenhouse facilities across nine U.S. states. Prior to Gotham Greens, Viraj led start-up enterprises in the United States, India and Malawi focused on sustainable agriculture, green building, renewable energy and environmental design.

Matt Ryan, CEO, Soli Organic

As CEO, Matt Ryan’s focus is on strengthening the company’s competitive advantages and achieving scaled topline growth. Prior to his role at Soli Organic, Ryan served as the chief marketing officer and chief strategy officer at Starbucks where he developed and executed marketing and strategy plans, managed the food and beverage portfolio and led all other marketing, product, brand, and consumer functions. As the head of brand management for The Walt Disney Company, he oversaw the company’s brand management, brand development, franchise management, customer data, and CRM. Ryan currently sits on the Board of Directors for Kaiser Permanente. He received a Bachelor of Arts in history from Harvard University, graduating magna cum laude.

About Indoor Ag-Con

Founded in 2013, Indoor Ag-Con has emerged as the largest trade show and conference for vertical farming | greenhouse |controlled environment agriculture. Its events are crop-agnostic and touch all sectors of the business, covering produce, legal cannabis | hemp, alternate protein and non-food crops. More information, visit www.indoor.ag.

Gotham Greens CEO Talks Sustainable Growth, Innovative Technologies and Exciting Milestones

In this month’s CEA Q&A, we speak with Gotham Greens‘ CEO Viraj Puri, who is joining our Indoor Ag-Con 2024 “Leader Insights” keynote panel in March! A true CEA leader, Gotham Greens has made a  remarkable journey from a single rooftop greenhouse in Brooklyn to becoming one of the largest hydroponic leafy green producers in North America. From tackling the challenges of the South’s hot and humid climate with cutting-edge greenhouse technologies to introducing fresh salad kits and championing sustainability, Puri shares valuable insights into the company’s growth, initiatives, milestones and commitment to reshaping the future of agriculture.

Gotham Greens Georgia_4_Credit Gotham Greens

Gotham Greens has rapidly expanded across the U.S since its launch in 2011 – now operating in various states and climates. Can you share some insights into the innovative technologies and strategies employed by your latest greenhouse in the southeast, particularly addressing the challenges posed by the region’s hot and humid climate?

As we continue to grow our brand, we’re excited to expand in the South and Southeast with new greenhouses in Texas and Georgia. At Gotham Greens, we’re committed to growing more with less, especially as changing climates are creating less favorable growing conditions in these states and across the country. These new greenhouses use our most advanced technology to date, including enhanced automation, cooling and dehumidification systems specifically tailored to the regions, and data science capabilities in a fully closed system to help consistently and reliably grow food closer to where people live no matter the weather outside. We’re proud to bring fresh, sustainably grown leafy greens and herbs that meet the high-quality standard consumers everywhere have come to associate with and expect from the Gotham Greens brand.

The new, state-of-the-art greenhouse facilities in the Dallas Metro area (Seagoville, Texas) and in Monroe, Ga., located between Atlanta and Athens, are examples of what comes next as we face ongoing extreme weather events and increased risk of drought in the U.S. Gotham Greens’ indoor farms create the ideal conditions for plants to thrive and provide consumers throughout the southern U.S. with sustainable fresh produce all year-round.

Gotham Greens recently introduced a new line of salad kits, combining your high-quality greens and dressings.  Can you speak to the inspiration behind these salad kits and the response from consumers?

Gotham Greens is well known for our high quality, longer lasting, pesticide-free salad greens and our line of fresh, flavorful salad dressings, and this portfolio addition combines these ingredients for a quick and easy meal solution made with premium-quality salad greens and delicious flavors that consumers crave. The new salad kits are available in three popular flavor varieties (Green Goddess, Southwest Ranch and Caesar) and are packed with fresh ingredients, including Gotham Greens greenhouse-grown lettuce and fresh flavor-filled toppings and dressings, for convenient home-cooked meals or lunches on the go.

We want people to enjoy fresh greens throughout the day, and we remain committed to bringing consumers the best-tasting, most flavorful fresh foods in the category. What sets us apart from the competition is quality and flavor, from the greens that we grow to the ingredients that we use in all our products, and we hope that consumers can sense that commitment to taste, quality and sustainability in every bite. We’ve received a lot of positive feedback about the kits so far and are excited to bring them to more markets this winter.

 

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Gotham Greens has championed sustainability, using significantly less water and land compared to traditional farming methods.  How do you envision the future of sustainable agriculture, especially within the CEA industry?  Are there upcoming initiatives or partnerships that will further strengthen Gotham Greens’ commitment to sustainability?

As a Certified B Corporation™, Gotham Greens champions quality, efficiency, dedication and freshness in all forms, both inside its greenhouses and throughout the communities where it operates. In addition to creating year-round, full-time jobs with competitive wages and benefits, we are driving the industry toward a more sustainable food system through industry-leading social and environmental practices. Our hydroponic growing methods help us use up to 90% less water than conventional growing methods, which means that at our current footprint, Gotham Greens saves 300 million gallons of water every year compared to field-grown farming, or the equivalent to around 450 Olympic-sized swimming pools. Whole Foods Market’s ninth annual trend report recently recognized our greens for promoting water conservation, a growing interest point for consumers. Gotham Greens’ national network of greenhouses provides a consistent and reliable supply of fresh greens for customers while eliminating the need for long-distance transportation, allowing its produce to stay fresher longer, thus increasing shelf life and decreasing food waste. As we continue to expand across the country, we look forward to deepening our relationships with key educational partners, such as University of California-Davis, as we help shape the agricultural climate of the future.

 

Gotham Greens Georgia_4_Credit Gotham GreensFrom a single rooftop greenhouse in Brooklyn to one of the largest hydroponic leafy green producers in North America, Gotham Greens has undergone remarkable growth.  Are there specific milestones or initiatives you’re particularly excited about in the next phase of Gotham Greens development?

We recently celebrated our twelfth birthday in addition to the tenth anniversary of our second greenhouse located in Brooklyn’s Gowanus neighborhood on the roof of Whole Foods Market. The country’s first rooftop commercial-scale greenhouse integrated into a supermarket has now blossomed into a global movement of urban and innovative farming projects. This anniversary feels extra special, as this pioneering project has served as an inspiration to urban farming projects around the world. We’re especially grateful to Whole Foods Market for over a decade of supporting our mission to bring fresh, local and sustainably grown produce to its stores. We have additional plans for expansion and look forward to sharing more about that later this year!

Learn more about Gotham Greens by visiting their website.

And, make plans now to attend the March 11-12, 2024 edition of Indoor Ag-Con as Viraj joins other CEA executives on our keynote stage for our midday keynote session on day one:  “Leader Insights: Charting the Future Landscape of Controlled Environment Agriculture”.  Learn more about our full conference schedule and join us!

All photos courtesy of Gotham Greens.

Little Leaf Farms CEO: Navigating Sustainable Growth and Fresh Innovations

Join us for this month’s Q&A with Paul Sellew, the forward-thinking Founder & CEO of Little Leaf Farms, the largest U.S. greenhouse producer of hydroponic baby greens.   As the opening morning keynote speaker for the March 11-12, 2024 edition of Indoor Ag-Con, Paul sheds light on the challenges and opportunities of expanding Little Leaf Farms’ footprint, the eco-friendly practices that set it apart, and the company’s commitment to a farmer-first mindset.  From becoming the top-selling lettuce in New England to doubling production capacity with the recent expansion into McAdoo, PA, Sellew gives a glimpse into the company’s commitment to sustainable agriculture and its exciting plans for the future.

Given Little Leaf Farms’ recent milestone of becoming the #1 best-selling packaged lettuce in New England and the opening of a new greenhouse in McAdoo, PA, what challenges and opportunities do you foresee in expanding your footprint to new regions – and how does this contribute to your goal of reaching 100 acres under glass by 2026?
Little Leaf Farms.Packaging

When we opened our first greenhouse, we set out to build a more resilient food system and have pioneered a peri-urban approach in controlled environment agriculture. This means that our greenhouses are built in the surrounding regions of major urban centers to minimize the amount our leafy greens have to travel to reach the consumer, resulting in a lettuce that lasts longer and tastes better. We know this is the right model to enable us to bring our leafy greens to markets all over the country and are confident that once consumers in those new markets try our lettuce, they’ll never go back.

Little Leaf emphasizes sustainability. Can you highlight specific environmental practices that set the company apart and resonate with consumers?

Little Leaf Farms Indoor Ag-ContentEvery step of our growing process was designed to limit our impact on the planet. For example, we utilize captured rainwater in our soil-less farming, which results in 90% less water usage than field-grown greens. Plus our greenhouse locations are in regions with high natural precipitation and not dependent on groundwater as the west coast growers do.  . Our Devens, MA greenhouse gets 45 inches of rain per year alone and we use all of it, whereas Salinas, California sees only 10 inches of rain per year.

Our greenhouses are also built to maximize the free power of the sun, enabling us to grow our leafy greens with natural sunlight and solar-powered energy. We’re also using space much more efficiently and have 30 times more yield than conventional farms. In fact, 10 acres of our indoor greenhouse replaces 300 acres in a traditional farm. Our packages are just as important to our process, which is why they’re made from 100% post-consumer PET, which makes them infinitely recyclable and provides a much longer shelf life, too.

In a competitive market environment, what sets Little Leaf Farms apart, and how do you plan to maintain your leadership position as you expand to new markets?

Little Leaf Farms.ProcessWe have always approached growing lettuce as a farming company, rather than a tech company. While we are technologists and our technology is cutting-edge, our priority is growing sustainable, local lettuce that most importantly, tastes great. Our lettuce arrives on grocery store shelves within 24 hours of harvesting, spending less time traveling than most other lettuces. This, in addition to our highly automated system and sustainable growing practices, results in fresh, flavorful leafy greens that remain crispy a remarkably long time after purchase. At the end of the day, we’re growing food. People want to buy and eat what tastes good, and our amazing taste is what’s going to continue to be the differentiator for us.  We’ve also grown our business in a way that gives us the ability to scale profitably and better service our retailers, which is going to continue to put us in a position to challenge and compete with field-grown brands as we enter new markets. We’ve surpassed field-grown greens in New England and I’m confident we can replicate that success in other markets across the country as we grow.

In discussing the company’s success, you’ve mentioned maintaining a “farming company” mindset rather than a “tech play” approach.  Can you elaborate on how this mindset influences decision-making, innovation, and the overall character of Little Leaf, especially considering the evolving landscape of technology in agriculture?

Little Leaf Farms. PAOur business is about farming, and we consider farming a people-based business that puts the crop first. This mindset enables us to recruit the best team of growers, R&D staff, operations staff, and more to carry out our mission of growing fresh leafy greens for all. The farmer-first mindset also reinforces our commitment to growing a product that tastes great and that people actually want to eat, which ties directly to our mission of bringing fresh, leafy greens for all.

What’s next for Little Leaf Farms?

Our current focus is on getting our leafy greens to as many consumers as possible. Our recent expansion into McAdoo, PA has not only doubled our production capacity but has increased our retail presence to nearly 5,000 stores, expanding our footprint to include retailers in the Midwest and Southeast.

Little Leaf Farms.PA 2We’ve also expanded our product line to now offer salad kits made with our signature Baby Crispy Green Leaf lettuce, which had an initial launch in the Northeast this fall but will be expanding to our full distribution footprint in January 2024.

Learn more about Little Leaf Farms by visiting the website.  And, make plans now to join us for Indoor Ag-Con 2024 to hear Paul’s opening morning keynote address at 8 am on Monday, March 11, 2024!

Cultivating Change: Vertical Harvest CEO Talks Urban Farming, Local Impact, and Sustainable Futures

Founded in Jackson, Wyoming in 2016, Vertical Harvest stands out as a pioneering force — fusing architectural imagination, sustainable agriculture and a commitment to inclusivity.  Our CEA Q&A with CEO Nona Yehia explores the design principles and sustainability initiatives shaping her company’s growth, its newest projects in Westbrook, ME, and Detroit, MI and the meaningful difference the Vertical Harvest “Grow Well” model is making on the lives of individuals with disabilities.   From redefining “local” in food production to utilizing sustainable practices, Vertical Harvest has emerged not just as a trailblazer in controlled environment agriculture, but as a leader dedicated to feeding communities and fostering a brighter, more inclusive future.

As an accomplished architect, you brought your vision of North America’s first vertical hydroponic greenhouse to life with your flagship farm in Jackson, Wyoming in 2016. Could you share the key design and sustainability principles that guided the development of Vertical Harvest, and how these principles align with the company’s broader mission?

Vertical HarvestOur first farm in Wyoming started with a simple mandate: responsibly grow as much food as possible within our community (which has a four-month growing season and imports 90% of the food we eat) and to create job opportunities for people who live in our community, especially ones who suffer overwhelming unemployment rates, like people with disabilities. Our goal was to pursue both missions simultaneously, year-round via indoor growing, and work within the parameters of a city very scarce on available land and with a seasonable economy/labor pool.

And as an architect I’ve always been driven to try and understand the systems that build communities, how they support people, and conversely how they fail people, so it was amazing to dig into this in my own backyard. And I’ve rooted my career in the notion that the buildings and systems that make up the fabric of our cities, can and should be designed to meet the challenges of the 21st century – and be designed to serve all members of our 21st century society, especially those on the margins. States and cities are also recognizing that we need to do things differently, we need different approaches to climate adaptation as traditional agricultural systems come under greater stress.

Efforts to re-localize food production will be one of these different approaches and is a growing trend. As is indoor agriculture that can provide increased yields using fewer resources and climate proof our food supply against extreme weather.

So that’s how we became vertical farmers, designing and operating large scale indoor urban farms that grow better food and futures. We’ve seen how our farm is a new type of infrastructure that embodies conscious and radical inclusion — amplifying the voices of all to cultivate a new and burgeoning industry.

 

Vertical Harvest is expanding into different locations, such as the Westbrook, Maine farm and the recently announced project in Detroit. Can you share more about these projects and how they align with your mission of “feeding locals first” and supporting local food economies?

Vertical Harvest Maine
Vertical Harvest Westbrook rendering.

We imagine and advocate for a food system where everyone has the right to healthy food. Our goal to “feed locals first” prioritizes 70% of our produce going to customers within 150 miles of our farms — for the record we don’t call 400 miles “local” — and to meet the needs of the communities we’re growing in before we tap into wider distribution networks. To achieve this we look at the entire “community-as-our-customer” – so not just retail but also the small and medium businesses that make up the local culinary community as well as stalwart community institutions like hospitals, school systems, nursing homes and college campuses. On top of that we aim to divert 4 – 5 % of our farm’s total output specifically into low-income, low-access (LILA) channels, like food rescue operations and the charitable pantry system.

Vertical Harvest Detroit rendering
Vertical Harvest Detroit Rendering

Because of this focus on local food going to local folks, our farms are intentionally built within urban areas to both bolster the local food system and address food insecurity in the same communities where we farm. Our goal then becomes to replicate this mission across a national network of local farms. This is true in Westbrook, ME, a city in and of itself within the greater Portland Metro area, where we expect to be a meaningful contributor to the New England Food Vision of growing 30% of food locally by 2030. And it’s definitely true in Detroit, where we’re building in the Milwaukee Junction neighborhood with Bedrock Detroit. We’re very excited about exploring an even deeper level of opportunity there to imagine how we can use our farm to connect with all of the revitalization and infrastructure investment happening in that city (coincidentally, also my hometown and recently voted the #1 city in the world for start-ups).

Your commitment to employing people with disabilities and focusing on their abilities is inspiring. Can you elaborate on the impact this approach has had on the lives of your employees and how it has enhanced your company’s performance and mission?

Nona Yehia and Caroline Croft Estay
Vertical Harvest Co-Founders Nona Yehia and Caroline Croft Estay

Employing people with disabilities is personal. I grew up with a brother with developmental disabilities and from an early age, I observed how society treated him differently, with less opportunities. So when we set out to build the country’s first indoor vertical greenhouse, we wanted to implement a one-of-a-kind workforce model, too. Together, with my co-founder, Caroline Croft Estay – a former case manager in Teton County– we imagined “Grow Well,” a customized employment model fostering professional development, personal discovery and community impact. This person-centered approach aligns professional, personal and community components of the workplace to ensure the development of job skills, growth, accountability and engaged citizenship.

Across the country people with disabilities suffer on average an 80% unemployment rate, but at our farms we start by focusing on ability vs disability. And 40% of our folks are
differently-abled. For some we’re they’re first experience of meaningful and stable employment they’ve been offered. Others, even those with college degrees, often found themselves offered only entry level positions like cleaner or dishwasher.

Vertical Harvest Product and PeopleIn our 7 years of operation we’ve helped employees open bank accounts, sign their first lease, reverse evictions, get their driver’s license, earn back their guardianships and acted as health advocates as employees work to coordinate care across multiple doctors and health systems. These are real outcomes of our Grow Well customized employment program that we’re intensely proud of….

But also, our commitment to our people is an absolute brand differentiator. We like to say people come to the farm because they like our story, but they come back because of the quality of the product. We’re not in this for pity pennies – in fact that would undermine our whole mission to prove that neurodiverse minds, different life experiences and a range of perspectives make for stronger teams. And the fact that we are able to weave a great product and a great purpose together earns us tremendous brand loyalty and love.

Sustainability is a key focus for Vertical Harvest. Can you share some of the sustainable practices and technologies you implement in your operations and how they contribute to reducing environmental impact?

We’re committed to continuous improvement and innovation to enhance our own sustainability and in the indoor ag industry at large. We’re collaborating with the Resource Innovation Institute and the American Council for an Energy Efficient Economy to create the first of its kind benchmarking report for the CEA sector. This USDA-grant funded program is collecting 4 years of data to inform the strengths and weaknesses of production methods. Additionally, our Wyoming facility acts as an R&D lab to test strategies for maximizing yield, including crop-specific growing and harvesting techniques like optimal lighting, climate controls, rack density and crop transport automation. Our work in that farm has been recognized by the Office of Energy Efficiency and Renewable Energy (EERE) and the U.S. Department of Energy for our sustainable approach to natural and supplemental lighting. And then all future “next generation” farms are designed to be 100% electric. We like to say as the grid gets greener, so are we. And we’re always trying for more sustainable sourcing from our suppliers and keep a close eye on new technologies that enter the market.

What’s next for Vertical Harvest?

We have a roadmap for expansion – in addition to Maine opening and Detroit breaking ground next year, we hope to be announcing another 1 – 2 farms as well. Every farm will share some core features (like the Grow Well model and a commitment to prioritizing local), but also with a level of customization so each farm can adapt to the specific needs of the community they’re rooted in.

The needs of local ethnic communities and their culinary heritage is a great example, and we’re already trialing certain herbs and aromatics that are being requested in Maine. So, just as the farm in Jackson is a reflection of our western heritage and abundant outdoor adventure scene, the farm in Westbrook, ME will take on its own personality adapting to its place, space and culture. And of course, that goes for Detroit too and all our future farms as well, because we believe hope lies in the local. We know that real community is built through the tables we set, who we make a place for and the love and care and nourishment that gets mixed into every dish. We’re excited to dig in!

 

About Nona Yehia

An accomplished architect by training, and principal of GYDE Architects in Jackson Hole, WY, Nona designed North America’s first vertical hydroponic greenhouse and founded Vertical Harvest Farms. Alongside her co-founder, Caroline Croft-Estay, Nona pioneered an inclusive, customized employment model for people with physical and/or intellectual disabilities. Vertical Harvest grew from Nona’s experiences growing up with a brother with developmental disabilities, love of fresh and local food, obsession with great design, and long-standing community involvement. Nona’s dynamic leadership style has led to recognition as a CNN Champion of Change. She is a Tony Hsieh Award Fellow and a Cities Member on World Economic Forum’s Global Future Council. Vertical Harvest is a 2x finalist for Fast Company’s Best Places to Work for Innovators. Nona graduated from the University of Michigan and earned a Masters degree in architecture from Columbia University’s Graduate School of Architecture, Planning and Preservation. She resides in Jackson, WY.

Learn more about Nona and Vertical Harvest —visit the company website.

 

Netafim Partners with Vermillion Growers to Open State-of-the-Art Commercial Greenhouse In Central Canada

Orbia’s Precision Agriculture business, Netafim (Indoor Ag-Con 2024 Exhibitor!) has partnered with Vermillion Growers to build a large-scale vegetable greenhouse in Manitoba, Canada. Gakon Netafim, the company’s commercial greenhouse project division, is a world-renowned leader in Controlled Environment Agriculture (CEA). The facility celebrated its grand opening on July 27, 2023, a significant milestone for Orbia, Vermillion Growers, and the local community.

Based in Dauphin, Vermillion Growers will begin growing tomatoes year-round across 10 acres, with plans to expand their production area and grow additional crops. Canada currently imports over 75% of its vegetables and 50% of its tomatoes. By reducing shipping time, customers can get fresh, higher-quality tomatoes at their local grocery stores, even in remote communities. By reducing transit time and the resulting spoilage, this exciting new development also cuts down on food waste.

Orbia Precision Agriculture Technology to Support Sustainable Practices

Gakon Netafim’s greenhouse solutions make it possible, and profitable, to meet consumers’ preferences for local produce that is grown sustainably.

The roof structure on the greenhouse will collect enough water to meet 50% of the entire facility’s irrigation needs. Additionally, the double-screen system minimizes light pollution and reduces the overall energy used by 50%. “The double-screen technology is optimal for controlling the climate in the greenhouse and allows for greater energy savings and efficiency,” says Ricky Elz, Greenhouse Key Account Project Manager at Gakon Netafim. “The blackout screens provide shading to crops and are essential to crop growth in the greenhouse.”

“Our partnership with Vermillion Growers is an exciting part of our Greenhouse Business and I’m excited for what comes next. All of us at Orbia are proud to play a role in positively impacting the many communities of Manitoba,” said Claude Corcos, Vice President of Strategy & Business Development at Orbia’s Precision Agriculture business, Netafim USA.

Economic Benefits and Community Impact

Since Vermillion Growers’ opening, it has hired 30 new full-time employees and will eventually bring over 200 jobs to the community. Vermillion has further partnered with Assiniboine Community College, a local college in Dauphin which will begin offering a Horticultural Production program this fall to provide education and training to those in the community who are interested in pursuing work in the field, including work at Vermillion Growers.

Notably, Vermillion Growers has provided job training and support to several workers who relocated from Ukraine to escape from conflict. Per Capita, Dauphin has one of the largest Ukrainian populations in Canada.

“The combination of world-class greenhouse technology and local expertise is why Vermillion invested in Gakon Netafim solutions,” says Maria Deschauer, managing director of Vermillion Growers. “We prioritize growing fresh produce, as well as healthy people and sustainable communities. All three are connected and we are thrilled for their support.”

About Netafim

Netafim, Orbia’s Precision Agriculture business, is the world’s largest irrigation company and a global leader in precision agriculture solutions committed to fight scarcity of food, water and land, for a sustainable future. Founded in 1965, Netafim pioneered the drip revolution, creating a paradigm shift toward precision irrigation. Today, specializing in end-to-end solutions from the water source to the root zone, Netafim delivers irrigation and greenhouse projects, as well as landscape and mining irrigation solutions supported by engineering, project management and financing services. Netafim is also leading the way in digital farming, irrigation and fertigation, integrating real-time monitoring, analysis and automated control into one state-of-the-art system. With 33 subsidiaries, 19 manufacturing plants, 2 recycling plants and more than 5000 employees worldwide, Netafim delivers innovative, tailor-made irrigation and fertigation solutions to millions of farmers, allowing smallholders to large-scale agricultural producers and investors, in over 110 countries, to grow more with less™.

About Orbia

Orbia is a company driven by a shared purpose: to advance life around the world. Orbia operates in the Polymer Solutions (Vestolit and Alphagary), Building and Infrastructure (Wavin), Precision Agriculture (Netafim), Connectivity Solutions (Dura-Line) and Fluorinated Solutions (Koura) sectors. The five Orbia business groups have a collective focus on expanding access to health and wellness, reinventing the future of cities and homes, ensuring food and water security, connecting communities to information and accelerating a circular economy with basic and advanced materials, specialty products and innovative solutions. Orbia has commercial activities in more than 110 countries and operations in over 50, with global headquarters in Boston, Mexico City, Amsterdam and Tel Aviv.

About Vermillion Growers
Vermillion Growers is the first large-scale vegetable greenhouse in Manitoba, Canada. Its mission is to grow high-quality produce, healthy people, and sustainable communities. The greenhouse is helping to bridge the gap in food production in Central Canada by producing fresh tomatoes year-round. Vermillion Growers utilizes industry-leading technology to operate an efficient and environmentally sustainable facility.